MANUFACTURING IN NINGJIN, SHANDONG

Rack and bench production
from steel to shipment.

We build multifunctional training racks around a 75 × 75 × 3 mm heavy-duty platform, with custom functions, colors, stainless-steel options and protective wooden-crate packing.

Power racks assembled in the PBF Fitness workshop
15,000 m²Manufacturing facility
200+Production and service team
19,000+Customers served globally
30+ countriesGlobal export coverage

CUSTOM ORDER CONTROL

Your requirement remains connected to the finished machine.

Custom production starts from written requirements and an approved drawing. Material, functions, color, branding, attachments and packing remain linked to that approval through final inspection.

01Requirement brief

Define the base model, target market, functions, quantity, finish, logo and packing needs.

02Drawing sign-off

Confirm dimensions, working positions, attachment interfaces and visible brand details before production.

03Controlled production

Use the approved configuration as the reference for fabrication, coating, assembly and batch consistency.

04Release checklist

Close every fastener, pulley, cable route, function, accessory group, spare and crate item before shipment.

DOCUMENTATION & TRACEABILITY

Evidence prepared for the selected model and inspected batch.

Certificate scope and test documentation are confirmed against the product, destination requirements and approved order. Records are issued for the applicable model or production batch rather than as an unrelated general claim.

01Certificate package

Applicable product certificates are matched to the selected model and destination before commercial confirmation.

02Steel-tube record

Material, tube section and incoming inspection details are recorded for the relevant order batch.

03Wire-rope record

Cable construction, routing and the applicable pull-cycle reference are connected to the cable-equipped model.

04Durability & final QC

Function, adjustment, hardware, pulley, cable and packing results are prepared against the approved configuration.

PRODUCTION PROCESS

Six connected stages, one approved configuration.

Standard production is completed within 20 days after order details and drawing approval. The custom-product schedule is set from the approved drawing, order quantity and production scope.

01Requirement & drawing

Translate the buyer request into an approved model, function, material, finish, attachment and packing plan.

02Q235 material control

Confirm 75 × 75 × 3 mm Q235 fitness-equipment tube or the approved stainless-steel alternative.

03Fabrication & welding

Cutting, drilling, welding and structural preparation follow the confirmed drawing and hole positions.

04Powder coating

Electrostatic powder coating provides a low-odor, strongly bonded and corrosion-resistant finish in the approved color.

05Assembly & full QC

Every fastener, pulley size, cable path, movement, function and accessory list is checked before release.

06Crate & spare parts

Wooden-crate packing includes grouped hardware, wear-part spares and a wear-part list for the buyer.

Inspector measuring a 75 millimeter multifunctional rack tube during structural quality control

Q235 STRUCTURE STANDARD

Heavy-duty details are checked where they matter.

Our rack platform uses 75 × 75 × 3 mm Q235 fitness-equipment steel tube. Welded joints, hole positions, hardware and assembly alignment are reviewed before release.

  • 75 × 75 × 3 mm Q235 rack tube
  • 300 kg rated rack load
  • Stainless-steel material option
Aluminum alloy pulley, nylon pulley and 7 by 19 steel wire rope engineering detail

PULLEY & CABLE ENGINEERING

Moving components are specified for repeat use.

Cable models can use machined aluminum-alloy pulleys or high-strength nylon pulleys. The 7 × 19 steel wire rope is validated through 100,000 pull cycles.

  • Aluminum-alloy and high-strength nylon pulley options
  • 7 × 19 steel wire rope construction
  • 100,000-cycle pull test reference
Rack uprights after electrostatic powder coating

SURFACE & COLOR CONTROL

A cleaner finish for custom product lines.

Electrostatic powder coating creates a low-odor surface with strong adhesion and corrosion resistance, while supporting coordinated custom colors.

  • Low-odor finished surface
  • Strong coating adhesion
  • Custom colors and corrosion resistance
Multi-gym frame and removable bench during workshop assembly

BATCH PRODUCTION CAPABILITY

One approved setup, repeated consistently.

From a one-unit configured order to a distributor batch, material, hole positions, finish, attachments and packing are controlled against the approved setup.

  • MOQ 1 with better volume pricing
  • Standard production within 20 days after approval
  • Custom schedule set by drawing, quantity and production scope
Multifunctional rack components protected inside wooden export crates

PROTECTIVE EXPORT PACKING

Wooden crates arrive with service support.

Uprights, crossmembers, cable parts and hardware are separated, protected and grouped. Wear-part spares and a wear-part list travel with the shipment.

  • Protective wooden-crate packaging
  • Component and hardware grouping
  • Wear-part spares and reference list
Steel raw materials in the factory
01 / MATERIAL PREPARATION
Fabrication and tooling area
02 / FABRICATION
Adjustable bench batch production
03 / BENCH ASSEMBLY
Single-station home gym assembled in the production workshop
04 / MULTI-GYM ASSEMBLY
Equipment packed for container loading
05 / EXPORT PACKING

QUALITY CHECKPOINTS

Nothing is released on a general visual check alone.

The final checklist connects the approved drawing to individual hardware, moving parts, functions, included accessories and shipment support.

Every fastenerBolt, nut, washer, torque and visible hardware completeness.Pulley & cablePulley size, alignment, cable routing, travel and return movement.Every functionSmith travel, adjustment, catches, cable positions and storage points.Accessory listHandles, bars, ropes, pins, tools, labels and grouped hardware.
Final rack inspection covering hardware pulleys movement and accessories

FINAL RELEASE CHECK

Checked part by part before the crate closes.

The inspection record covers structure, moving components and everything the buyer needs to receive, assemble and maintain the approved machine.

  • Frame alignment, weld area and hole position
  • Every bolt, nut, washer and fastening point
  • Pulley type, size, bearing movement and cable path
  • Full function and adjustment travel
  • Attachment and accessory list completeness
  • Surface color, adhesion and visible finish
  • Wear-part spares and wear-part list
  • Wooden-crate protection and component grouping

BUYER QUESTIONS

Factory and quality questions

What steel is used for the main rack range?

The verified rack specification is 75 × 75 × 3 mm Q235 fitness-equipment steel, with a 300 kg rated load.

What is checked before packing?

The inspection list covers the structure, every screw, pulley size, cable routing, moving functions and accessory count, together with the approved finish and packing list.

What cable and pulley options are used?

Cable systems use 7 × 19 steel wire rope, tested through 100,000 pull cycles. Pulley options are Aluminum-alloy or high-strength nylon pulleys.

How are export orders packed?

Equipment is protected in wooden crates. Agreed wear-part spares and a wear-part list travel with the order.

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